Project Aqua Pure - IV Manufacturing Plant Dashboard

1. Campus Architecture & Site Campus (Master Plan AQI-D4)

Total Plot: 195,050 sq. ft. • Building Footprint: 138,335 sq. ft. • High-density Finished Goods Warehouse storing 3,564 Pallets.

2. Class B Cleanroom BFS Filling Line

Form-Fill-Seal BFS machine with rated VIM inspection capacity of 24,000 Bottles Per Hour.

3. High-Speed Packaging & EFORT Robotics

EFORT ER210-2700 6-Axis Palletizing Robot • Packaging speed ≥400 bpm • Automated vision rejection.

Total Plot Area

195,050 sq. ft.

35.0 Kanals usable area

VIM Inspection Speed

24,000 BPH

Bottles Per Hour high-speed line

Packaging Speed

≥ 400 BPM

Labeling & Pillow packing

Warehouse Pallets (D4)

3,564 Pallets

3x higher capacity than D3

Facility Scope & Capabilities

✓

Container Range: 100ml, 250ml, 500ml, 1000ml Injection-Blow-Fill (BFS/ISBM) standing bags & bottles.
✓

High-Speed Robotics: EFORT ER210-2700 6-axis industrial robot for automated carton palletizing.
✓

Pyrogen-Free Water System: Multi-effect distillation with 10-Ton & 20-Ton WFI storage tanks.
✓

Full Automation: Integrated tertiary vision check, white bottle inspection, and automatic rejection system.

Key Cleanroom Zoning

Class B (ISO 5) - Filling & Autoclave In +45 Pa

Class C (ISO 7) - Compounding & Dispensing +30 Pa

Class D (ISO 8) - Packaging & Autoclave Out +15 Pa

Master Plan Comparison: AQI-D3 vs AQI-D4

Option AQI-D3 (Expanded Shell)

190,780 sq. ft. Total

Production Area: 77,680 sq. ft.
Packing Hall: 21,400 sq. ft.
Finished Goods Storage: 52,420 sq. ft.
Pallet Capacity: 1,188 Pallets
Best For: Multi-line future production expansions.

Option AQI-D4 (Compact & High Density)

138,335 sq. ft. Total (-27.5%)

Production Area: 36,275 sq. ft.
Packing Hall: 10,000 sq. ft.
Finished Goods Storage: 52,780 sq. ft.
Pallet Capacity: 3,564 Pallets (+200%)
Best For: Optimal CAPEX and high-volume buffer storage.

Equipment Bill of Quantities (BOQ)

Tag	Equipment Name	Specification / Capacity	Qty	Cleanroom Zone	Utility Connections

Central Engineering Utilities

⚡

Electrical Power

380V, 50Hz, 3-Phase 5-Wire System connected to control cabinets.

💨

Compressed Air

DN15 connection, 6 – 8 bar operating pressure for solenoid valves.

♨️

Industrial Steam

3 – 8 bar operating pressure; requires dedicated condensate discharge.

💧

Raw & Pure Water

DN50 raw inlet at 2–4 bar; SS316L loop distribution for PW & WFI.

Civil & HVAC Criteria

Ceiling Clear Height ≥ 6.0 Meters

Max Room Temp < 30°C

Clean Corridor Width 2,500 mm (2.5m)

Floor Drains SS Ø100 mm

Drainage Piping Concentrated SS Pipe

Executive Image Board for CEO